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Fabcon Heavy Engineering

This fabrication yard specializes in heavy and oversized products. It boasts an expansive area of 40,000 square meters and a team of over 300 skilled professionals. Additionally, the yard offers direct quay access, which allows for easy loadout to barges and flat decks. As a result, it has become a preferred choice for large-scale projects, including offshore modules, jackets, wind tower components, and skids. Quality, cost, time, and safety are the yard’s primary focus areas.

Key Facts

GENERAL INFORMATION

  • Overall area: 185,000 m2
  • Overall office area: 2,902 m2
  • Overall fabrication area: 182,098 m2
  • Distance to closest international airport: 140 km
  • Free trade zone: no
  • Average annual temperature: 17.5 °C
  • Average annual rainfall: 450 mm

 

OFFICES AND ACCOMMODATION

  • Office area: 2,727 m2
  • Training center: 175 m2

 

FABRICATION AREA

  • Overall covered fabrication area: 13,060 m2
  • Overall open fabrication area: 170,000 m2

Structural steel fabrication area

  • Covered workshop: 5,000 m2

Piping fabrication area

  • Workshop for carbon steel: 1,000 m2
  • Heavy/light welding line: 2,000 m2

Blasting/painting area

  • Covered workshop: 1,800 m2

Assembly area

  • Open area: 80,000 m2

Erection area

  • Overall open area: 60,000 m2
  • Soil bearing capacity: 35 t/m2

Warehouse & bulk storage area

  • Covered: 2,900 m2
  • Open: 80,000 m2

Maintenance shop area

  • Covered: 360 m

QUAY

  • Length: 400 m
  • Reinforced length: 60 m
  • Soil bearing capacity: 50 t/m2
  • Distance to open sea: none
  • Water min. depth: 9 m
  • Tide variation: 0.2 +/- m

 

SKIDWAYS

  • Quantity: 2
  • Eastward length: 180 m
  • Westward length: 160 m
  • Eastward soil bearing capacity: 75 t/m2
  • Westward soil bearing capacity: 55 t/m2

 

YARD EQUIPMENT

Preparing, beveling and welding

  • 2 x Rolling machines
  • thickness: 100 mm
  • width: 3,000 mm
  • Profiling machine (plate)
  • cutting width: 4,000 mm
  • cutting length: 24,000 mm
  • Plate edge milling machine
  • Plate length up to 13.5 m
  • Wall thickness up to 200 mm
  • Profiling machine (pipe)
  • length: 13,000 mm
  • diameter: 2,000 mm
  • Welding machines
  • 5 x SAW
  • 5 x SAW (TRACTOR)
  • 110 x TIG (GTAW), MIG/MAG (GMAW), SMAW

 

HGG profile cutting machine (plasma) Lifting and handling

  • 2 x Tower crane
  • Capacity max.: 1,000 t
  • 7 x Crawler crane
  • Capacity max.: 285 t
  • 2 x Gantry crane
  • Capacity max.: 100 t
  • 5 x Mobile crane
  • Capacity max.: 80 t
  • 10 x Overhead crane
  • Capacity max.: 50 t
  • 5 x Forklift
  • Capacity max.: 45 t
  • 9 x Multiwheels
  • Capacity max.: 600 t
  • 1 x Cherry picker

 

YARD GENERAL FABRICATION CAPACITY

  • Annual tonnage: 12,000 t/year
  • Annual man-hours: 1,500,000 mhrs/ year
  • Largest jacket weight: 25,000 t
  • Largest module weight: 10,000 t
  • Load out method: skidding, multiwheels, cranes

 

CERTIFICATIONS

  • ISO 9001: 2015
  • ISO 3834-2
  • EN 1090: 2011
  • ISO 14001: 2004
  • OHSAS 18001: 2007

Certifications

Contact Details