FABCON has a proven track record in the oil and gas, petrochemical, power, cement and other process industries. Our capabilities include engineering and design, Fabrication of Carbon Steel, Alloy Steel and SS with a dedicated workshop for SS, Automatic, Semi Automatic and Manual Welding, Blasting & Painting / lining, Refractory and Insulation work, Assembly, Site construction and Erection and Engineering services.
Our dedication to quality and safety has made us a preferred choice for many of the Multinational EPC majors as well as Project owners.
Accredited with ISO 9001, Fabcon has built a reputation that is second to none in quality and on-time performance. We have demonstrated our ability to take on challenging projects and deliver results of the highest quality. At Fabcon, we believe that there is no challenge too difficult and no project too challenging for our skilled, qualified and experienced team.
Our indicative production capabilities:
Structural Steel (Pipe Racks, Equipment Structures etc) for Oil/Gas, Power, Cement, Petrochemical and other process plants – Designed and Shop fabricated to AISC, AWS, DIN and BS standards using ASTM, JIS, DIN, and BS materials. Approximate Yearly capacity – 12,000 tons.
Miscellaneous fabrications like Platforms (Circular/Rectangular),Hand Rails, Ladders, Gratings, Pipe Supports, Monopoles, etc. Approximate Yearly capacity – 4,800 tons.
Plate components like Crude Heaters, Exhaust and Intake systems for Power Plants, Non-Pressure parts for HRSGs etc. Approximate Yearly capacity – 4,800 tons.
Storage Tanks (Shop fab. and Site Erected) – Designed and fabricated to API 650 / 620, UL 142, AWWA D100 etc. Large diameter tanks Site installed by manual or jack-up method. Approximate Yearly capacity – 2,400 tons (Upto 40 m diameter).
Piping for Process/Power plants – Fabricated to ASME B 31.1, B 31.3.
At Fabcon, Quality is assured through a documented, multi-tiered system used from design to completion and in the form of Work Instructions and QC procedures for internal inspections. In addition to this, procedures outlining different methods are also available for NDT conducted both internally as well as by 3rd party. Qualified inspectors are available for Dimensional, Welding, Blasting and Painting.
WPS and PQR are established for SMAW, GMAW, FCAW, SAW and GTAW for pipes and plates.
All instruments and machines are calibrated regularly. Some of the available instruments are welding thickness gauge, Magnetic Yoke for MPT, Vernier Calipers, Screw Gauges and more, Surface Profile Meter, DFT Gauge (Ferrous / Non-ferrous, Wet/Dry bulb Thermometer, Clamp Meter, Digital temperature Gauge, Digital Pressure Gauge, Dew Point & RH calculator.
Fabcon Quality system is an integrated approach utilizing a comprehensive quality system manual. The manual is supported and implemented by established operating procedures that functional level control, describe technical product or process requirements. The quality system is registered with TUV – SUD in accordance with IS0 9001 standards. The system is subject to periodic re-verification and audit to maintain excellence.
